Significant Projects  
 Domain Automation IT
 Project Name MES for vehicle assembly plant
 Client John Deer, Pune
 Project Highlights The MES - Vehicle includes integration with SAP, Kanban and barcode scanners, monitoring TACT and time losses, manufacturing line balancing, tracking product / equipment, tracking inventory, mistake proofing in man
System Configuration
1 PLC/Drives : S7 200 .
2 HMI : Application SW in VB.
3 Communication Protocol : ASI, OPC.
4 IO Count : 300.
5 Software : Step 7 + VB.
  Project Synopsis
  A Manufacturing Execution System (MES) is a system that can be used to measure and control critical production activities and increase traceability, productivity, and quality by monitoring TACT and time losses. Other functions served by our MES solutions includes integration with SAP, manufacturing line balancing, tracking product / equipment, tracking inventory, mistake proofing in manufacturing, tracking product family, monitoring labor performance, production performance monitoring and alarming, Andon displays and other various reporting solutions.
  Synopsis of a vehicle factory implementation
    Automatic carrier detection and associating the carrier, production order number and the model number using the tickets generated by SAP
    Complete Line display
    Recipe generation for Time Actually to Complete Task (TACT) for various models
    TACT monitoring for production line balancing
    Alarms in case of exceeding TACT time
    Analysis of rework done on a vehicle
    Client stations to feed the remarks / delay reasons / reasons for rework on a vehicle / Part numbers through barcode scanner on the Production line
    Integration with Kanban for delay reasons
    ANDON displays showing Target Launch, Actual Launch and LAC
    Reports and trends for analysis
    Tractor Wise Time Loss Report
    Launch and Pull Summary
    Line Activity Complete Report (LAC)
    Complete Time Loss Report
    Online Vehicles Reports
    Kanban Light Report
    Station wise Performance Report
    Associate wise Performance Report
    Station wise Time Loss Report
    Family Wise Performance Report
    Aggregate Part Log Report
    First Pass Yield Report