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 Project Details
 Domain  System Upgradation
 Project Name  EIRS & Monomer
 Client  Siemens, Kalwa
 Project Highlights Upgrade automation system from old Modicon PLC to Siemens PCS7
System Configuration
1 PLC/Drives : one numbers of S7-400 PLC.
2 HMI : 3 numbers of WinCC  Stations .
3 Communication Protocol : Ethernet Profibus DP.
4 IO Count : 2,000 ( 2K).
5 Software : PCS7, SCL Programming.
Project Synopsis

The existing Modicon system was upgraded with Siemens PCS7 system. Entire re-wiring & new installation work was done by FOX within record time. The entire plant was taken back in production with new system within 8 days of shutdown.

The system was designed to control all the raw material storage operation, material dosing to reactors & pre-mix vessels, heating cooling control of the reactors. Total four reactors were controlled by the PCS7 system. The product was emulsion & industrial resin.

The hardware was designed with one S7-400 PLCs & approximately more than 2000 IOs. The HMI system was consists of three WinCC stations.