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 Project Details
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 Domain  Chemicals
 Project Name  Resin Oil Chemical Plant (PCS7)
 Client  Siemens, Kalwa
 Consultant  
 Project Highlights Migration of PCS7 OS from V6.0 to V6.1 along with Modification of existing process.
System Configuration
1 PLC/Drives : AS-417-4
2 HMI : PCS7-OS
3 Communication Protocol : Profibus-DP, Profibus-PA, Ethernet
4 IO Count : 900 IOs on Profibus-DP, 90 PA devices over Profibus-PA
5 Software : PCS7 ES/OS V6.1, PDM V6.1
Project Synopsis

This plant controls Resin Oil process using PCS-AS-417-4 & PCS-OS. This project upgrades the existing PCS7-V6.0 to PCS7-V6.1 with process addition of two new reactors. Remote ET200M stations are added for the New Reactor IOs over Profibus. PA devices are added in Existing System.

Project involved understanding the the existing logic to make the necessary additions of new process logics. Production reports are generated in PCS7 OS. The entire upgrade is done with negligible shutdown time since this is a running plant.
 

The scope of work included:

     

    1. Design of control systems.
    2. Software development
    3. Commissioning