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 Domain  Food & Beverage
 Project Name  RP-1 Line Robot Automation (F&B) (S7400,WinCC)
 Client  Siemens, Kalwa
 Consultant  
 Project Highlights Vision and Pattern Recognition system for Bad Biscuit rejection.
System Configuration
1 PLC/Drives : S7-414-2DP for Main Production line, S7-315-PN/DP for Energy Integration
2 HMI : WinCC, OP7
3 Communication Protocol : Ethernet, MPI, Modbus, Profibus
4 IO Count : 500 IOs, Vision System and MM440 drives linked with S7400 & S7300 CPU over Profibus-DP
5 Software : Simatic Manager V5.3, WinCC V6.0 SP3, Protool V6.0 SP2
Project Synopsis

Line Automation using S7-400, S7-300, and WinCC & OP7. The system handles line production, energy integration and quality control in Biscuit production line.

For quality control, the size, color & shapes of biscuits are sensed by the vision sensing system.

Production line is controlled using FM352-CAM control. Centralized WinCC station communicates with S7-400 PLC & S7-300 PLC over Ethernet link. Remote OP7 operator panels are installed to carry out remote operator functions. Energy integration & Process Production reports are generated in WinCC with using VB based MIS package.