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 Project Details
 Domain  Water Treatment
 Project Name  Water Treatment Plant (DM & CP)
 Client  IFFCO, Paradip
 Project Highlights Software Development & commissioning of Water Treatment plant & COROS to Wincc Conversion
System Configuration
1 PLC/Drives

: S5-155H CPU: 948H .

2 HMI : COROS V2.2, WinCC .
3 Communication Protocol : SINEC-H1 on CP535.
4 IO Count : 720 DI/DO AI/AO.
5 Software : Step 5, COROS, WinCC.
Project Synopsis

Automation system for DM Water Plant System consist of process control for various sections such as, activated carbon filter, storage acid section, degasser blower, chemical measurement tank, mixed bed air blower, acid measurement tank, alkali measurement tank, DM storage tank, effluent PIT, effluent pump etc. Raw water is feed through activated carbon filter, storage acid section, degasser tower & blower, WAB1 & WAB2, mixed bed and then finally DM water is stored in DM storage tank. At various stages parameters such as conductivity, PH, sodium & silica are monitored and controlled.

DM Water Plant at IFFECO Paradeep was one of the biggest projects executed for Thermax Ltd in the year 1999-2000.  SubsequentlyCOROS system was replaced with WinCC SCADA in year 06_07.

The scope of work included:

  1. Design of control systems.
  2. Software development & Commissioning