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 Project Details
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 Domain  System Upgradation
 Project Name  DAP (Di-ammonium Phosphate) Material Handling
 Client  IFFCO, Paradip
 Consultant  
 Project Highlights Migration & Upgrade Simatic S5 / COROS to Simatic S7/WinCC
System Configuration
1 PLC/Drives

:S7-400 H.

2 HMI : PCS-7 .
3 Communication Protocol : TCP/IP , Profibus.
4 IO Count : 1800.
5 Software : WinCC, Step-7.
Project Synopsis

Migration / Upgrade of automation system from Semitic S5 to S7-400H system. The automation system controls all the processes of the chemical plant for manufacture of Styropor. This is the raw material for manufacture of Thermocol.

  1. S5-115 H system with remote IO for poly section upgraded to S7-400H system
  2. S5-135 u system running stand alone for D& F section upgraded to S7-400H system
  3. S5-95 u system for weighing system upgraded to S7-312 system.
  4. COROS as SCADA upgraded to PCS-7 ( WinCC-6.0)

System upgrade was executed with a production stoppage of only 4 days.