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 Project Details
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 Domain  Sugar
 Project Name  Distillery Automation
 Client  Siemens, Kalwa
 Consultant  
 Project Highlights Distillation Process Automation using S7-400 & WinCC
System Configuration
1 PLC/Drives : S7-400
2 HMI : WinCC
3 Communication Protocol : MPI
4 IO Count : 400
5 Software : Simatic Manager V5.2, WinCC V6.0
Project Synopsis

This is a continuous mix bio-fermentation process. This bio-chemical reaction involves treating raw material (such as molasses), their storage and transportation. Various process parameters are considered for best productivity of the yeast cells. These conditions also ensure higher production efficiency, good product quality and require minimum initial as well as operating cost. The Extra Neutral Alcohol produced from the vacuum distillation technology meets most of the international quality standards for ethanol like US Pharmacopoeia, British Pharmacopoeia and Japanese standards.

Besides providing the regular control and monitoring system via the PLC & SCADA, the auto-report generation (various formats of Shift-wise, day-wise or period wise) make actual process conditions available that can be viewed and printed for further analysis and tuning.

The scope of work included :

  1. Software development
  2. Commissioning