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 Domain  Cement
 Project Name  Cement Plant Automation
 Client  Siemens, Bangladesh
 Consultant  
 Project Highlights
System Configuration
1 PLC/Drives

: S7-413-1, IM460, IM461, S7-414-2DP, S7-314, IM360, IM361.

 

2 HMI : Wincc.
3 Communication Protocol : MPI,Profibus .
4 IO Count : 820 DI/Do, 144 AI/AQ.
5 Software :Simatic Manager Wincc
Project Synopsis

Automation system for cement plant in Bangladesh with three S7 systems: one S7-400 for controlling two cement mills, one S7-300 system for controlling a raw mill section and one S7-400 system for packaging & utility control. Gypsum & Clinker are transferred from raw mill after initial grinding to MILL 1 and 2 which are controlled by S7-400 System where final product is prepared. The Final product is transferred to packing section which is being controlled by another S7-400 system.

Complete monitoring of the plant is done at central WinCC stations, where Mill 1 and 2, raw mill and packaging sections are monitored and controlled. Complete data logging & monitoring is done on WinCC for MIS.

The scope of work included:

  1. Design and Supply of complete machine
  2. Development
  3. Commissioning